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Ankle FracturesPRMRP-FPA2NCT04562896

Iterative Design of Custom Dynamic Orthoses to Reduce Articular Contact Stress

A study testing Custom Carbon Fiber Dynamic Orthosis (CDO) in people with Ankle Fractures and Post-traumatic Osteoarthritis, run by University of Iowa at 1 site in United States.

Completed

Finished. The study has ended and is not enrolling. Results may be posted on the official record.

Official record
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Trial summary

The proposed study evaluates the effect of carbon fiber brace design on forces across the ankle joint. Research suggests that ankle arthritis develops after ankle fracture, in part, due to elevated forces on the cartilage. Read more about this study

Who is it for?
Ages 18 to 65 yearsHealthy volunteers can take part
What is being tested?
Custom Carbon Fiber Dynamic Orthosis (CDO)
Type of treatment
Medical device
Could I receive a placebo?
No, everyone receives an active treatment
How many people
22 participants
Where
1 siteUnited States
Study dates
8 Jan 2020to 5 Oct 2023
Phase
Interventional
Are there results?
Yes, posted in the registrySummary in the doctors' view

Key requirements

Who can take part, as listed by the sponsor. Only the study team can confirm whether you are eligible, so take this list to your doctor.

  • Ages 18 to 65 years
  • All sexes
  • Healthy volunteers accepted
  • Adult, Older adult

Who may be able to join

  • Ages: 18-65
  • Sustained unilateral fracture of the tibial pilon within the preceding 5 years
  • The fracture has completely healed
  • Ability to walk 50 feet without use of an assistive device (cane, crutch, etc.)
  • Ability to walk at a slow to moderate pace
  • Shoe size between women's 8 and 13.5 or men's 6.5 and 13
  • Ability to read and write in English and provide written informed consent
  • Individuals with elevated contact stress according to model generated using PedCAT standing CT images (will be answered after completing visit one)

Who cannot join

  • Pain > 6/10 while walking
  • Increase in pain during testing of 3/10 or greater
  • Neurologic, musculoskeletal (including bilateral fractures) or other condition limiting function of the contralateral extremity
  • Medical or psychological condition that would preclude functional testing (ex. moderate or severe brain injury, stroke, heart disease)
  • Wounds to the calf that would prevent CDO fitting
  • Fractures secondary to neuropathy or severe osteopenia
Show all 31Show fewer
  • Classification as non-ambulatory
  • Previous fractures near the tibial pilon on the involved limb
  • Surgery on involved limb anticipated in the next 6 months
  • Requirement of a knee stabilizing device (i.e. KAFO, KO…) to perform daily activities
  • Visual or hearing impairments that limit walking ability or limit the ability to comply with instructions given during testing
  • BMI greater than 40
  • Pregnancy- Per participant self-report. Due to the expected small number of pregnant individuals and resulting inability to account for its effect on resulting outcomes, participants will be withdrawn from the study.
  • HEALTHY ABLE-BODIED PARTICIPANTS:
  • Patient Inclusion Criteria
  • Between the ages of 18 and 65
  • Shoe size between women's 8 and 13.5 or men's 6.5 and 13
  • Healthy individuals without a current complaint of lower extremity pain, spine pain, or medical or neuromusculoskeletal disorders that have limited participation in work or exercise in the last 6 months
  • Full active range of motion of the bilateral lower extremities and spine
  • Ability to hop without pain
  • Ability to perform a full squat without pain
  • Ability to read and write in English and provide written informed consent
  • Patient Exclusion Criteria
  • Diagnosed moderate or severe brain injury
  • Prior lower extremity injury resulting in surgery or limiting function for greater than 6 weeks
  • Diagnosis of a physical or psychological condition that would preclude testing (e.g. cardiac condition, clotting disorder, pulmonary condition)
  • Visual or hearing impairment that would interfere with instructions given during testing
  • Require an assistive device
  • Wounds to the foot or calf that would prevent CDO use
  • BMI greater than 40
  • Pregnancy - Per participant self-report. Due to the expected small number of pregnant individuals and resulting inability to account for its effect on resulting outcomes, participants will be withdrawn from the study

Trial locations and contacts

1 site in 1 country.

United States1 site
  • University of Iowa

    Iowa City, Iowa, 52242

Other trials in United States

About this study

The proposed study evaluates the effect of carbon fiber brace design on forces across the ankle joint. Research suggests that ankle arthritis develops after ankle fracture, in part, due to elevated forces on the cartilage. It is expected that carbon fiber braces can be designed to reduce forces in the ankle joint and thereby reduce the risk of developing arthritis following traumatic injury. In this study, brace geometry will be varied to determine how these changes influence the forces experienced by ankle cartilage. The proposed study will provide evidence that can be used by clinicians and researchers to design braces that most effectively reduce forces on ankle cartilage.

Read the detailed description

The primary purpose of this line of research is to investigate the effects of carbon fiber custom dynamic orthosis (CDO) design on the forces and contact stress at the ankle, with the goal of reducing the development of post traumatic osteoarthritis (PTOA) in the ankle. Research suggests that ankle arthritis develops, in part, due to increased contact stresses within the ankle joint following fracture. It is expected that reducing articular contact stress at the ankle has the potential to delay or prevent the development of PTOA. CDOs have been shown to significantly improve function following extremity injury, and show promise for offloading the injured limb after severe lower extremity injuries. Therefore, the proposed effort is designed to evaluate how different CDO design factors influence offloading and therefore the reduction of forces and articular contact stress at the ankle.

Adult participants will be evaluated while wearing carbon fiber braces of varied geometry. The primary dependent measure is ankle joint contact stress. Following consent and enrollment computerized tomography (CT) images will be used to determine the geometry of the joint articular surfaces. Ankle contact stress will be calculated using discrete element analysis and biomechanical data collected in subsequent data collection.

Participants will be cast and fit for three CDOs with varied geometry. Participants will be blinded to the design variation of each device and will only know them as CDO-A, CDO-B, or CDO-C. Testing will be completed under 4 conditions: No-CDO, CDO-A, CDO-B, CDO-C, with each bracing condition (A/B/C) representing a CDO design variant. Physical performance measures will incorporate tests of agility, speed, and lower limb power to ensure that changes to device design do not negatively affect physical function. Questionnaires will be used to evaluate participants' current and desired activity level, pain with and without CDO use, satisfaction with the devices, perception of comfort and smoothness between devices, and preference between CDOs. Semi-structured interviews will be completed to fully capture the participant's perspective. Lower limb forces and motion will be assessed using a computerized motion capture system and force plates in the floor. Forces between the foot and CDO will be measured using force sensing insoles, and muscle activity data will be collected using surface electromyography. Devices will be mechanically tested, and participant demographic and anthropometric data will be recorded.

Being tested
Custom Carbon Fiber Dynamic Orthosis (CDO)
Keywords
Carbon Fiber, Gait Analysis, Ankle Foot Orthosis, Arthritis, Biomechanics, Ankle, Adult
Medical subject headings
Ankle Fractures, Arthritis

What participants receive

What participants receive. In a randomised study each person is assigned to one group by chance.

  • Custom Carbon Fiber Dynamic Orthosis (CDO)Device

    Also called Ankle Foot Orthosis

    The custom carbon fiber dynamic orthoses will consist of a semi-rigid foot plate, a posterior carbon fiber strut, and a proximal cuff below the knee.

Study groups in NCT04562896
Study groupRoleWhat they receive
No DeviceNo interventionParticipants will be evaluated without a CDO.
CDO-AExperimentalThe first design variant will be designated CDO-A
Receives: Device: Custom Carbon Fiber Dynamic Orthosis (CDO)
CDO-BExperimentalThe second design variant will be designated CDO-B
Receives: Device: Custom Carbon Fiber Dynamic Orthosis (CDO)
CDO-CExperimentalThe third design variant will be designated CDO-C
Receives: Device: Custom Carbon Fiber Dynamic Orthosis (CDO)

What is being measured

The primary outcome is the main question the study is designed to answer.

  1. Joint Contact Stress Time Exposure (Model Estimated)

    Joint contact stress time exposure (MPA-s/gait cycle) was estimated using a participant specific musculoskeletal model. Peak joint contact stress time exposure (MPA-s/gait cycle) acting on the tibia during the gait cycle were reported. Lower peak contact stress time exposure is considered a better outcome.

    Measured: Baseline

  2. Peak Plantar Force (Total Foot)

    Plantar forces normalized to body weight (N/kg) will be measured across the forefoot (100% of sensor) and normalized to participant body weight as they walk.

    Measured: Baseline

  3. Peak Plantar Force (Hindfoot)

    Plantar forces normalized to body weight (N/kg) will be measured across the forefoot (proximal 30% of sensor) as participants walk without a CDO and with each CDO.

    Measured: Baseline

  4. Peak Plantar Force (Midfoot)

    Plantar forces normalized to body weight (N/kg) will be measured across the forefoot (middle 30% of sensor) as participants walk without a CDO and with each CDO.

    Measured: Baseline

  5. Peak Plantar Force (Forefoot)

    Plantar forces normalized to body weight (N/kg) will be measured across the forefoot (distal 40% of sensor) as participants walk without a CDO and with each CDO.

    Measured: Baseline

  6. Plantar Force Impulse (Total Foot)

    Plantar force impulse normalized to body weight (Ns/kg) across the forefoot (100% of sensor) will be calculated using the integral of the force over the stance phase and normalized to participant body weight as they walk.

    Measured: Baseline

  7. Plantar Force Impulse (Hindfoot)

    Plantar force impulse normalized to body weight (Ns/kg) across the forefoot (proximal 30% of sensor) will be calculated using the integral of the force over the stance phase as participants walk without a CDO and with each CDO.

    Measured: Baseline

  8. Plantar Force Impulse (Midfoot)

    Plantar force impulse normalized to body weight (Ns/kg) across the forefoot (middle 30% of sensor) will be calculated using the integral of the force over the stance phase as participants walk without a CDO and with each CDO.

    Measured: Baseline

  9. Plantar Force Impulse (Forefoot)

    Plantar force impulse normalized to body weight (Ns/kg) across the forefoot (distal 40% of sensor) will be calculated using the integral of the force over the stance phase as participants walk without a CDO and with each CDO.

    Measured: Baseline

  10. Numerical Pain Rating Scale (Before Performance Measures - 4SST, 5STS)

    Pain will be assessed using a standard 11-point numerical pain rating scale, in which 0 = no pain and 10 = worst pain imaginable. Lower values are better as they indicate less pain.

    Measured: Baseline

  11. Numerical Pain Rating Scale (After Performance Measures - 4SST, 5STS)

    Pain will be assessed using a standard 11-point numerical pain rating scale, in which 0 = no pain and 10 = worst pain imaginable. Lower values are better as they indicate less pain

    Measured: Baseline

  12. Participant Device Preference (Rank Order NoCDO, CDOA, CDOB, CDOC)

    The participant will rank order their preference for their standard of care device (if applicable), No Device, CDO-A, CDO-B, CDO-C on a questionnaire.

    Measured: Baseline

  13. Participant Device Preference (First Preferred Condition)

    Participants were asked to rank order their preference for NoCDO, CDO-A, CDO-B, CDO-C on a questionnaire.

    Measured: Baseline

  14. Participant Device Preference (Second Preferred Condition)

    Participants were asked to rank order the testing conditions from the condition they would most prefer to walk in everyday (first preferred) to the condition they would least prefer to walk in everyday (fourth preferred).

    Measured: Baseline

  15. Participant Device Preference (Third Preferred Condition)

    Participants were asked to rank order the testing conditions from the condition they would most prefer to walk in everyday (first preferred) to the condition they would least prefer to walk in everyday (fourth preferred).

    Measured: Baseline

  16. Participant Device Preference (Fourth Preferred Condition)

    Participants were asked to rank order the testing conditions from the condition they would most prefer to walk in everyday (first preferred) to the condition they would least prefer to walk in everyday (fourth preferred).

    Measured: Baseline

Secondary outcomes (10)
  1. Peak Soleus Muscle Force (Model Estimated)

    Peak soleus muscle force (N) during gait was estimated using a participant specific musculoskeletal model.

    Measured: Baseline

  2. Peak Gastrocnemius Muscle Force (Model Estimated)

    Peak gastrocnemius muscle force (N) during gait was estimated using a participant specific musculoskeletal model.

    Measured: Baseline

  3. Ankle Range of Motion

    Peak ankle dorsiflexion (degrees) during gait.

    Measured: Baseline

  4. Peak Ankle Moment

    Peak ankle plantarflexion moment (Nm/kg) during gait.

    Measured: Baseline

  5. Peak Ankle Power

    Peak ankle push-off power (W/kg) during gait.

    Measured: Baseline

  6. Four Square Step Test (4SST)

    The 4SST (s) is a standardized timed test of balance and agility. One inch pipe is placed on the floor in the shape of a Maltese cross and participants are instructed to begin in the back left quadrant then to move 1) forward, 2) sideways right, 3) backward, then 4) sideways left, then to move in the reverse direction back to the original square.

    Measured: Baseline

  7. Sit to Stand 5 Times (STS5)

    STS5 (s) is a well-established timed measure of lower limb muscle strength and power. Participants are instructed to start the test sitting with their arms folded across their chest and with their back against a standard chair. Patients are then instructed to stand up and sit down 5 times as fast as possible, avoiding touching their back to the chair during each repetition. The time to complete all five continuous repetitions is reported.

    Measured: Baseline

  8. The Orthotics Prosthetics Users' Survey (OPUS)

    Satisfaction with device will be assessed using the Orthotics Prosthetics Users' Survey Satisfaction With Device Score (11-55). Lower scores indicate a better outcome.

    Measured: Baseline

  9. Modified Socket Comfort Score (Comfort)

    Comfort scores range from 0 = most uncomfortable to 10 = most comfortable. Higher scores are better as they indicate a more comfortable device.

    Measured: Baseline

  10. Modified Socket Comfort Score (Smoothness)

    Comfort scores range from 0 = least smooth to 10 = most smooth. Higher scores are better as they indicate a smoother rollover with the device.

    Measured: Baseline

Timeline

From the start of the study to its completion; the mark is today. Estimated dates are the sponsor’s plan.

  1. First posted24 Sep 2020
  2. Study start8 Jan 2020
  3. Primary completion5 Oct 2023
  4. Study completion5 Oct 2023

Resources

More details

For doctors and researchers: how the study is designed, who runs it, and its registry IDs.

Study design
Study type
Interventional
Phase
Phase N/A
Primary purpose
Other
Allocation
Randomised
Intervention model
Crossover
Model description
All participants will be cast and fit with three carbon fiber custom dynamic orthoses (CDOs). Each CDO will differ from the others in design and will be labeled as CDO-A, CDO-B and CDO-C. Participants will be randomly assigned to one of six CDO testing sequences (ABC, ACB, BCA, BAC, CAB, CBA) to prevent testing order from influencing study results. Multiple rounds of evaluation (\~5 rounds) with small groups of participants in each round (n=\~6) will be used.
Masking
Single blind
Who is masked
Participant
Enrolment
22 participants (actual)
IDs, dates and publications
ClinicalTrials.gov ID
NCT04562896
Sponsor's protocol ID
202002769
Other IDs
CDMRP-PR172087
Acronym
PRMRP-FPA2
Status last verified
Apr 2025
First submitted
31 Aug 2020
Last updated
30 Jan 2026
Data monitoring committee
No
FDA-regulated drug
No
FDA-regulated device
Yes
Individual data sharing
No

Questions about this trial

What is this clinical trial studying?

A study testing Custom Carbon Fiber Dynamic Orthosis (CDO) in people with Ankle Fractures and Post-traumatic Osteoarthritis, run by University of Iowa at 1 site in United States.

The full registered description is in the About this study section and the official record.

Who may be eligible to take part?

The sponsor lists 8 inclusion and 31 exclusion criteria. Eligibility is decided by the study team after screening, so read the full criteria and contact a listed site.

Is this clinical trial currently recruiting?

The record says: finished, as of the sponsor's last update on 30 Jan 2026. Status can change between updates, so confirm with the study contact before making plans.

Where is the study taking place?

The record lists 1 site in United States. Whether a site is taking part right now should be confirmed with that site. See every site.

What are the possible benefits and risks?

They depend on the study and the treatment, and no study can promise a benefit. The study team explains the known risks during informed consent, before anyone joins; the record itself does not list them.

Are results available for this study?

Yes. Results are posted in the registry (first posted 23 Jan 2025). A summary is in the For doctors view, and the full results are on ClinicalTrials.gov.

How can a doctor refer a patient or contact the research team?

The record lists no contact. The official record names the sponsor, who can be asked directly. AzTrials does not enrol participants or take referrals.

What does the primary outcome measure?

Joint Contact Stress Time Exposure (Model Estimated) (time frame: Baseline). The study lists 16 primary outcomes in all. It is what the study was designed to measure, not a finding.

Where can I read the original study information?
Does a listing mean the treatment is approved or proven to work?

No. A listing means the study is registered. It does not show that the treatment is safe, works, or is approved by a regulator.

How often is this information updated?

AzTrials copies changed records from ClinicalTrials.gov every night and reloads the whole registry every week. The sponsor last updated this record on 30 Jan 2026.

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